A few car drivers will find who isn’t familiar with the catalytic converter. It is a crucial component of a vehicle’s emission control system. Catalytic converter mainly converts harmful pollutants in the exhaust gases into less harmful substances before they are released into the atmosphere.
However, over time, the catalytic converter can become clogged due to the buildup of carbon deposits or other debris, causing different symptoms.
Common symptoms of a clogged catalytic converter in a Toyota Highlander include sluggish acceleration, reduced engine power, illuminated check engine light, and poor fuel economy.
As a responsible vehicle owner, you should understand the symptoms of clogged catalytic converter in a Toyota Highlander and seek professional help as soon as possible. This way, you can prevent further damage and keep your vehicle running smoothly.
What is Catalytic Converter in Toyota Highlander?
The catalytic converter is an emissions control device in the Toyota Highlander that helps to reduce the harmful pollutants released into the atmosphere from the vehicle’s exhaust system. It is located in the exhaust system and contains a ceramic honeycomb structure coated with precious metals, such as platinum, palladium, and rhodium.

When exhaust gases pass through the honeycomb structure, a chemical reaction occurs that converts harmful pollutants, such as carbon monoxide and nitrogen oxides, into less harmful substances, such as carbon dioxide and water vapour.
The catalytic converter is a vital component of the Highlander’s emission control system and helps to ensure that the vehicle meets emissions standards.
How Does Catalytic Converter Work in Toyota Highlander?
The catalytic converter in a Toyota Highlander is a component of the exhaust system that reduces harmful emissions. It works by using a catalyst, typically made of platinum, to convert harmful pollutants such as carbon monoxide and nitrogen oxides into less harmful substances like water and carbon dioxide.
The exhaust gases pass through a honeycomb structure coated with the catalyst, which promotes the chemical reaction that breaks down the pollutants. The resulting gases then exit the catalytic converter and continue through the exhaust system.
Symptoms of Clogged Catalytic Converter in a Toyota Highlander
A clogged catalytic converter in a Toyota Highlander can cause a range of symptoms that can be indicative of underlying issues. Here are some common symptoms of a clogged catalytic converter in a Toyota Highlander.
- Decreased Engine Performance: If the catalytic converter is clogged, it can impede the flow of exhaust gases and reduce the engine’s power and acceleration. This can cause the vehicle to feel sluggish and unresponsive, particularly when accelerating or going uphill.
- Reduced Fuel Efficiency: A clogged catalytic converter can also cause the engine to consume more fuel, leading to decreased fuel efficiency. If you notice that you’re getting fewer miles per gallon than usual, it could be a sign of a clogged catalytic converter.
- Difficulty Starting the Engine: A clogged catalytic converter can cause a reduction in engine compression, making it harder to start the engine. So, if you’re experiencing difficulty starting your Toyota Highlander, particularly if other symptoms accompany it on this list, it’s worth having the catalytic converter checked.
- Unusual Smells or Sounds: A clogged catalytic converter can cause unusual smells or sounds to come from the exhaust system. You may notice a rotten egg smell, caused by the buildup of sulfur in the catalytic converter. You may also hear a rattling or hissing sound coming from the exhaust system, caused by the buildup of pressure in the engine.
- Dashboard Warning Light: Finally, a clogged catalytic converter can trigger the Check Engine light on the dashboard. This warning light can indicate a range of issues, so it’s essential to have it checked by a professional to determine the underlying cause.
What Are the Causes of Clogged Catalytic Converter in a Toyota Highlander?
Over time, the catalytic converter can become clogged, which can cause a variety of problems. Here are some of the most common causes of a clogged catalytic converter in a Toyota Highlander.

Poor Quality Fuel
Using poor quality or contaminated fuel can cause the catalytic converter to become clogged. This is because the contaminants can build up on the surface of the catalyst and impede its ability to break down pollutants.
Oil and Coolant Leaks
Oil and coolant leaks can cause the catalytic converter to become clogged with carbon deposits. This occurs when the leaked fluids enter the exhaust system and are burned off in the catalytic converter. The resulting carbon deposits can build up over time and restrict the flow of exhaust gases through the converter.
Misfiring Engine
A misfiring engine can cause unburnt fuel to enter the catalytic converter. The high temperature inside the converter can then cause the unburnt fuel to ignite, leading to a buildup of carbon deposits. This can cause the catalytic converter to become clogged and restrict the flow of exhaust gases.
Excessive Idling
Excessive idling can also cause the catalytic converter to become clogged. When the engine is idling, there is less airflow through the exhaust system, which can cause pollutants to build up on the catalyst’s surface. This can lead to a reduction in the converter’s efficiency and eventually cause it to become clogged.
Physical Damage
Physical damage to the catalytic converter can also cause it to become clogged. This can occur as a result of impacts from rocks or other debris on the road or from driving over speed bumps or other obstacles. Damage to the converter can cause it to become blocked or cracked, which can lead to a buildup of pollutants and a reduction in its efficiency.
How To Diagnose Clogged Catalytic Converter In a Toyota Highlander?
Diagnosing a clogged catalytic converter in a Toyota Highlander can be tricky, as the symptoms can be similar to those of other issues with the vehicle. Here are some methods that can be used to diagnose a clogged catalytic converter.
- OBD-II Scanner: One of the most common methods to diagnose a clogged catalytic converter is to use an On-Board Diagnostics (OBD-II) scanner. The scanner can read codes from the engine control module (ECM) and detect if the catalytic converter is not functioning properly.
- Temperature Test: Another method is to perform a temperature test. The temperature at the inlet and outlet of the catalytic converter can be measured using an infrared thermometer, while the vehicle is running. If the temperature at the outlet is lower than at the inlet, it could indicate a clogged catalytic converter.
- Vacuum Test: A vacuum test can be performed to check the engine’s intake vacuum. The test can detect any blockage in the exhaust system, which can help identify if the catalytic converter is clogged.
- Exhaust Back Pressure Test: You can easily do that test by measuring the pressure of the exhaust gases before and after the catalytic converter. If there is a significant pressure difference, it could indicate a clogged catalytic converter.
Solutions for Clogged Catalytic Converter in Toyota Highlander
If you are experiencing problems with a clogged catalytic converter in your Toyota Highlander, several potential solutions may help. Here are some of the most effective ways to address this issue.

Step 1: Replace the Catalytic Converter
If the catalytic converter is severely clogged, the most effective solution is to replace it. This is typically a job that should be done by a professional mechanic, as it involves removing the old converter and installing a new one. Catalytic converters can be expensive, so it is important to get an accurate estimate of the cost of the replacement before proceeding.
Step 2: Clean the Catalytic Converter
In some cases, it may be possible to clean the catalytic converter instead of replacing it. This involves removing the converter and using a special cleaner to remove the carbon deposits and other pollutants that have accumulated inside. While this is a less expensive option than replacing the converter, it may not be as effective in cases of severe clogging.
Step 3: Replace the Oxygen Sensor
A faulty oxygen sensor can cause the catalytic converter to become clogged by sending incorrect readings to the engine control unit. If the oxygen sensor is not functioning properly, it may need to be replaced to ensure that the catalytic converter is working effectively.
Step 4: Repair Oil and Coolant Leaks
If oil or coolant leaks are causing the catalytic converter to become clogged, repairing the leaks is a crucial step in addressing the problem. In that case, you may have to replace gaskets or other parts to prevent leaks from occurring.
Step 5: Address Engine Misfires
If the engine is misfiring, it is important to address the underlying problem to prevent unburnt fuel from entering the catalytic converter. This may involve replacing spark plugs, fuel injectors, or other components that are causing the misfire.
Step 4: Reduce Excessive Idling
Reducing excessive idling can also prevent the catalytic converter from becoming clogged. You can easily do that by turning off the engine when it is not in use, avoiding unnecessary idling, and driving the vehicle at higher speeds to increase airflow through the exhaust system.
Final Words
The symptoms of clogged catalytic converter in a Toyota Highlander can be both difficult to diagnose and expensive to repair. A clogged catalytic converter can cause a decrease in performance, a decrease in fuel efficiency, and a decrease in power.
It can also lead to a check engine light, a rattling sound, a misfiring engine, and a rotten egg smell. Therefore, if you suspect your Toyota Highlander has a clogged catalytic converter, it is important to have it checked out as soon as possible.
With early diagnosis and repair, you can prevent further damage, save yourself money, and ensure the safety and performance of your Toyota Highlander.